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Fronius TransSynergic 5000 R

  • Output up to 500 A

  • For automated and robot applications

  • For robot applications

  • Can be controlled using an analog/digital robot interface

The fully digitised and microprocessor-controlled MIG/MAG power source for short circuit arcs and spray arcs enables the best weld properties in every respect, and reproducible results time and time again. With its modular design, the TransSynergic 5000 (500 A) meets the highest demands of the automobile and component supply industry, equipment construction, chemical plant construction, machine and tracked vehicle manufacturing, and in shipyards.

The remote power source is intended for automated and robot applications, and is controlled using an analog or digital robot interface. 

3 - 500 A

40 % d.c. at 500 A,100 % d.c. at 360 A

35,6 kg / 78.48 lb

3 x 400 V

Process

MIG/MAG

Base metals

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Fields of use

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Manufacture of special vehicles and construction machinery

  • Plant, container and machine construction, steel engineering

  • Rail vehicle construction

  • Robotic welding

  • Shipbuilding / offshore

Overview

 

  • Earth fault monitor
    Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system

  • Energy-saving inverter technology
    For higher degrees of efficiency, lower weight and smaller dimensions

  • Expansion using modules
    e.g. wirefeeder, welding torch, cooling unit. Perfectly matched in every detail.

  • Job mode
    Once perfected, machine settings can be saved and called up at any time.

  • Microprocessor controlled
    for easy operation

  • Remote control facility
    Enables user to intervene in the welding process directly on-site and change parameters

  • Synergic operation
    For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically

Equipment features

 

General

General

  • "S" mark, CE mark as standard

  • Anti-stick function

  • Automatic burn-back correction

  • Automatic cooling unit shutdown

  • Automatic gas post-flow time (welding current-dependent)

  • Burn-back pulse (perfect wire end, optimum re-ignition)

  • Cellulose-compatible

  • Continuous welding current adjustment using TIG welding torch

  • Digital welding process control

  • Earth fault monitor

  • Energy-saving inverter technology

  • Expansion using modules

  • Feeder inching - no gas or current

  • Gas test function

  • Hot start

  • Job mode

  • Microprocessor controlled

  • Overtemperature protection

  • Remote control facility

  • Synergic operation

  • TIG Comfort stop

  • Temperature-controlled fan

  • Wire feeder creep

  • free parameter selection on the welding torch

Operating modes

  • 2-step mode, 4-step mode

  • Spot welding

  • TIG

  • Welding start aluminium (special 4-step mode)

Displays

  • Mains voltage monitor

Settabel Parameters

  • Arc length correction

  • Burn-back time

  • Dynamic

  • Final (i.e. "end") current

  • Gas post-flow time

  • Gas pre-flow time

  • Spot-welding time

Options

General

  • Current flow signal

  • Flow watchdog for torch cooling

  • Hosepack holder - Human

  • Keylock switch

  • PullMig mode

  • Robot interface, analog

  • Robot interface, digital

  • Spatter-free ignition

  • Touchdown ignition

  • Welding programs from database

Process

Process

  • MIG brazing

  • MIG/MAG Standard

Base materials

Recommended ground materials

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Application area/sector

Recommended areas of use

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Manufacture of special vehicles and construction machinery

  • Plant, container and machine construction, steel engineering

  • Rail vehicle construction

  • Robotic welding

  • Shipbuilding / offshore

Technology

 

·  Digital Revolution
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.

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