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Fronius TransPuls Synergic 5000 CMT

  • Pulse welding up to 500 A

  • Welds sheets of 0,3 mm or thicker

  • For industrial use

The fully digitised and microprocessor-controlled MIG/MAG power source for short circuit, spray and pulsed arcs enables the best weld properties in every respect, and reproducible results time and time again. With an output of 500 A, the TransPuls Synergic 5000 meets the highest demands of the automobile and component supply industry, equipment construction, chemical plant construction, machine and tracked vehicle manufacturing, and in shipyards. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.

CMT stands for Cold Metal Transfer. The wire movement is incorporated into the process control, where heat is inserted only very briefly. Metal transfer takes place with barely any flow of current. The result is spatter-free MIG/MAG welding and brazing of thin sheets (0.3 mm or thicker), MIG brazing of galvanised sheets and the joining of steel and aluminium.

3 - 500 A

40 % d.c. at 500 A,100 % d.c. at 360 A

35,6 kg / 78.48 lb

3 x 400 V

Process

MIG/MAG

Base metals

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Fields of use

  • Aerospace industry

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Maintenance and repair

  • Manufacture of special vehicles and construction machinery

  • Plant, container and machine construction, steel engineering

  • Rail vehicle construction

  • Robotic welding

  • Shipbuilding / offshore

Overview

 

  • Digital welding process control
    For one-off precision in the welding process, exact reproducibility and outstanding weld properties

  • Earth fault monitor
    Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system

  • Energy-saving inverter technology
    For higher degrees of efficiency, lower weight and smaller dimensions

  • Remote control facility
    Enables user to intervene in the welding process directly on-site and change parameters

  • Synergic operation
    For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically

Equipment features

 

General

General

  • "S" mark, CE mark as standard

  • Anti-stick function

  • Automatic burn-back correction

  • Automatic cooling unit shutdown

  • Basket spool adapter

  • Burn-back pulse (perfect wire end, optimum re-ignition)

  • Carbon gouging

  • Carrying handle

  • Cellulose-compatible

  • Continuous welding current adjustment using TIG welding torch

  • Digital welding process control

  • Earth fault monitor

  • Energy-saving inverter technology

  • Expansion using modules

  • Feeder inching - no gas or current

  • Gas test function

  • Job mode

  • Microprocessor controlled

  • Operating hours counter

  • Overtemperature protection

  • Remote control facility

  • Synergic operation

  • Temperature-controlled fan

  • Wire feeder creep

Operating modes

  • 2-step mode, 4-step mode

  • Manual

  • Spot welding

  • Welding start aluminium (special 4-step mode)

Displays

  • Arc length

  • Final (i.e. "end") current

  • Hold function Automatically saves the actual values when welding finishes

  • Job number

  • Mains voltage monitor

  • Manual mode

  • Motor current

  • Operating mode

  • Overtemperature

  • Service codes

  • Sheet thickness

  • Welding current

  • Welding current (actual value)

  • Welding current (standard value)

  • Welding voltage

  • Welding voltage (actual value)

  • Welding voltage (standard value)

  • Wire feed speed

Settabel Parameters

  • Arc length correction

  • Burn-back time

  • Droplet detachment correction

  • Dynamic

  • Final (i.e. "end") current

  • Gas post-flow time

  • Gas pre-flow time

  • Hot start

Options

General

  • Carrying strap

  • Current flow signal

  • Polarity switching

  • PullMig mode

  • Spatter-free ignition

  • SynchroPulse

  • Welding programs from database

Process

Process

  • MIG brazing

  • MIG/MAG CMT

  • MIG/MAG Standard

  • MIG/MAG pulse

  • TIG DC

Base materials

Recommended ground materials

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Application area/sector

Recommended areas of use

  • Aerospace industry

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Maintenance and repair

  • Manufacture of special vehicles and construction machinery

  • Plant, container and machine construction, steel engineering

  • Rail vehicle construction

  • Robotic welding

  • Shipbuilding / offshore

Technology

 

·  Digital Revolution
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.

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