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Fronius TransPuls Synergic 4000 MV

  • Pulse welding up to 400 A

  • For industrial use

  • Multivoltage

The fully digitised and microprocessor-controlled MIG/MAG power source for short circuit, spray and pulsed arcs enables the best weld properties in every respect, and reproducible results time and time again. With an output of 400 A, the TransPuls Synergic 4000 meets the highest demands of the automobile and component supply industry, equipment construction, chemical plant construction, machine and tracked vehicle manufacturing, and in shipyards. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.  

Pulse welding with 400 A, highest precision, exact reproducibility and best weld properties, for industrial use. The Multivoltage version switches between the different mains voltages automatically.

3 - 400 A

50 % d.c. at 400 A,100 % d.c. at 280 - 320 A

35,2 kg / 77.6 lb

3 x 200 - 240 V, 3 x 380 - 460 V

Process

MIG/MAG

Base metals

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Fields of use

  • Plant, container and machine construction, steel engineering

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Maintenance and repair

  • Aerospace industry

  • Metal and gantry construction, fitting shops and forges

  • Robotic welding

  • Rail vehicle construction

  • Shipbuilding / offshore

  • Manufacture of special vehicles and construction machinery

Overview

 

  • Digital welding process control
    For one-off precision in the welding process, exact reproducibility and outstanding weld properties

  • Energy-saving inverter technology
    For higher degrees of efficiency, lower weight and smaller dimensions

  • Earth fault monitor
    Prevents the welding current from flowing over the earth wire, which would destroy the PE conductor system

  • Remote control facility
    Enables user to intervene in the welding process directly on-site and change parameters

  • Multivoltage
    guarantees worldwide usability, as it can be switched over to the various mains voltages

  • Synergic operation
    For optimum welding parameters. Simply select material and sheet thickness and the stored know-how controls the welding process automatically

Equipment features

 

General

General

  • Burn-back pulse (perfect wire end, optimum re-ignition)

  • Anti-stick function

  • Automatic cooling unit shutdown

  • Operating hours counter

  • Cellulose-compatible

  • Digital welding process control

  • Wire feeder creep

  • Feeder inching - no gas or current

  • Energy-saving inverter technology

  • Earth fault monitor

  • Expansion using modules

  • Remote control facility

  • Automatic burn-back correction

  • Gas test function

  • Job mode

  • Carbon gouging

  • Basket spool adapter

  • Microprocessor controlled

  • Multivoltage

  • Continuous welding current adjustment using TIG welding torch

  • Synergic operation

  • "S" mark, CE mark as standard

  • Temperature-controlled fan

  • Carrying handle

  • Overtemperature protection

Operating modes

  • 2-step mode, 4-step mode

  • Manual

  • Spot welding

  • Welding start aluminium (special 4-step mode)

Displays

  • Operating mode

  • Sheet thickness

  • Wire feed speed

  • Final (i.e. "end") current

  • Hold function Automatically saves the actual values when welding finishes

  • Job number

  • Arc length

  • Manual mode

  • Motor current

  • Mains voltage monitor

  • Welding voltage

  • Welding voltage (actual value)

  • Welding voltage (standard value)

  • Welding current

  • Welding current (actual value)

  • Welding current (standard value)

  • Service codes

  • Overtemperature

Settabel Parameters

  • Dynamic

  • Final (i.e. "end") current

  • Burn-back time

  • Gas post-flow time

  • Gas pre-flow time

  • Hot start

  • Arc length correction

  • Droplet detachment correction

Options

General

  • Polarity switching

  • PullMig mode

  • Welding programs from database

  • Spatter-free ignition

  • Current flow signal

  • SynchroPulse

  • Carrying strap

Process

Process

  • TIG DC

  • MIG/MAG Standard

  • MIG/MAG pulse

  • MIG brazing

Base materials

Recommended ground materials

  • Aluminium

  • CrNi

  • Special metals

  • Steel

Application area/sector

Recommended areas of use

  • Plant, container and machine construction, steel engineering

  • Automobile and component supply industry

  • Industrial plants, pipeline construction, assembly companies

  • Maintenance and repair

  • Aerospace industry

  • Metal and gantry construction, fitting shops and forges

  • Robotic welding

  • Rail vehicle construction

  • Shipbuilding / offshore

  • Manufacture of special vehicles and construction machinery

Technology

 

·  Digital Revolution
To see the benefits of the digital revolution in welding technology, let’s try listening first: to some music. Why? Simple: Not so very long ago, the good old vinyl record was the most important medium. The only problem was that it soon reached its limits in terms of quality. The more frequently it was played, the more the sound quality deteriorated. With digital technology, music remains music no matter how often a song is played. The quality remains the same. The same applies to Fronius digital welding technology: 100 % reproducible welding results. Again and again. As often as you want. The basis for this is the highest possible precision in the welding process. And it’s completely digitally controlled.

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