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Fronius MagicWave 5000 TIG AC/DC
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500 A output
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For use on construction sites and in manufacturing
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Welds low-alloy and high-alloy steels, aluminium and non-ferrous metals
The MagicWave 5000 is a fully digitally controlled TIG AC/DC power source with ActiveWave technology, and is characterised by the softest possible yet highly stable arc. It has an output of 500 A, is both light and robust and self-explanatory in operation. The power source can be used in many different fields: chemical, container, machine and plant construction, pipeline construction, automotive and tracked vehicle manufacturing, aerospace industry and shipbuilding, as well as by all types of installation, maintenance and repair companies.
At 500 A, the MagicWave 5000 is an extremely powerful and robust welding system. Ideal for use on construction sites, and equally suited to manufacturing. The power source welds aluminium and its alloys, low-alloy and high-alloy steels and non-ferrous metals.
3 - 500 A
40 % d.c. at 500 A,100 % d.c. at 350 A
58,2 kg / 128.31 lb
3 x 400 V
Process
TIG
Base metals
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Aluminium
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CrNi
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Special metals
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Steel
Fields of use
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Aerospace industry
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Automobile and component supply industry
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Chemical plant construction
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Industrial plants, pipeline construction, assembly companies
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Maintenance and repair
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Metal and gantry construction, fitting shops and forges
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Plant, container and machine construction, steel engineering
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Rail vehicle construction
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Robotic welding
Shipbuilding / offshore
Overview
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Automatic gas post-flow time (welding current-dependent)
The ideal post-flow time is calculated automatically so that electrode and weld pool do not oxidise -
Automatic tungsten balling
Brings enormous time savings - simply clamp the sharpened electrode, pre-select cap diameter, the arc automatically forms the correct cap size -
Generator-compatible
for mobile use, including construction sites -
Non-contact ignition (HF)
For perfect arc ignition with high-voltage pulse, even for very long hosepacks -
Reversed polarity ignition
Improves the ignition of the TIG direct current arc -
Touchdown ignition
For ignition with no high-voltage pulses in sensitive applications
Technology
· Active Wave
The AC-arc is expected to be stable and soft. Active Wave can fulfill these demands perfectly. A DSP (digital signal processor) controls the AC current curve and therefore offers best process stability and 100% reproducibility, even with large melt pools. By the way, the AC-arc ist never loud - the sound level is below the values allowed by law all the time
Equipment features
General
Operating modes
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2-step mode, 4-step mode
Displays
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Final (i.e. "end") current
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Hold function Automatically saves the actual values when welding finishes
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Mains voltage monitor
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Operating mode
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Overtemperature
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Sequence status
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Service codes
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Welding current (actual value)
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Welding voltage (actual value)
Settabel Parameters
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AC balance
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AC frequency
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Downslope
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Dynamic
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Electrode diameter
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Final (i.e. "end") current
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Gas post-flow time
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Gas pre-flow time
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Start arc current
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Stepless welding power
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TAC (tacking acc. to program)
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UpSlope
Options
General
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Current flow signal
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Flow watchdog for torch cooling
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Keylock switch
Process
Process
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TIG AC/DC
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TIG DC
Base materials
Recommended ground materials
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Aluminium
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CrNi
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Special metals
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Steel
Application area/sector
Recommended areas of use
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Aerospace industry
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Automobile and component supply industry
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Chemical plant construction
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Industrial plants, pipeline construction, assembly companies
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Maintenance and repair
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Metal and gantry construction, fitting shops and forges
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Plant, container and machine construction, steel engineering
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Rail vehicle construction
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Robotic welding
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Shipbuilding / offshore